Our studio combines character fidelity with engineering-grade modelling. We convert sketches, CAD, or scans into compliant builds that stand up to touring schedules, live broadcasts, and unpredictable weather.
Dedicated design pods manage shape translation, color proofing, and seam strategy before our engineers validate materials, load paths, and anchoring requirements.
3D modelling from 2D art, game assets, or scans. Seam layouts preserve proportions, facial cues, and brand details required by licensors.
Cold-air or sealed fabric selection with SGS-tested PVC tarpaulin, 1000D baffles, and coatings that meet BS7837 flame standards.
Finite element analysis guides internal webbing, reinforcement patches, and blower sizing to withstand live operations.
Site-specific wind tables up to 60 mph, ballast calculations, tether geometry, and anchoring layouts for soil, concrete, or arena installs.
A four-stage framework keeps stakeholders aligned and production moving without rework.
Define creative intent, venue requirements, safety thresholds, and licensing checkpoints. We issue a scope deck covering deliverables, timeline, and approvals.
24-hour render delivery with seam overlays, material callouts, and Pantone references. Revisions are tracked to streamline licensor feedback.
Structural analysis, wind simulations, blower sizing, and internal baffle layouts documented to EN14960, ASTM, ISO, TSSA, AS3533.4.1-2005, and UL standards.
Receive orthographic views, flat patterns, cutting files, bill of materials, and compliance certificates ready for fabrication.
Each build ships with a standardized documentation bundle so licensors, venues, and engineers have what they need without extra requests.
| Deliverable | What is included | Who relies on it |
|---|---|---|
| Design package | 3D renders, orthographic views, Pantone callouts, seam layout, texture maps | Licensing teams, brand guardians, creative directors |
| Engineering dossier | Structural calculations, load paths, baffle schematics, blower specs, safety factors | Venue engineers, safety inspectors, fabrication leads |
| Wind & anchoring plan | Wind tables, ballast requirements, tether diagrams, soil and concrete anchoring specs | Install crews, rigging partners, event producers |
| Compliance certificates | EN71, EN14960, ASTM, ISO, UL, TSSA, AS3533.4.1-2005, TUV documentation with RPII sign-off | Regulators, customs, insurance, venue management |
Choose the partnership model that suits your workflow. We plug into agency pipelines, brand design teams, and production houses.
- File formats: CAD, FBX, OBJ, STEP, STL, photogrammetry scans
- Collaboration: secure portals for approvals, version control, NDA workflows
- Production sync: flattened patterns compatible with automated cutting machines and
heat sealing lines